Process engineer Job Listing at Flex in Libertyville, IL (Job ID WD201554)

Description

Job Posting Start Date 05-27-2025 Job Posting End Date 06-27-2025Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world.A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary. Job Summary

Summary:

The “Process Engineer”

will be responsible for operating, setting up, and maintaining spring coiling machines to produce high-quality springs that meet stringent specifications. The ideal candidate should have hands-on experience with spring coiling equipment, a strong understanding of materials and processes, and a commitment to quality and efficiency. 

Relocation support provided

What a typical day looks like:

• Operate and set up CNC and manual spring coiling machines to produce compression, extension, and torsion springs.
• Adjust machine settings such as tension, pitch, and feed rate to achieve desired dimensions and tolerances.
• Conduct changeovers efficiently for different spring designs or material specifications.
• Inspect springs for dimensional accuracy, surface quality, and load performance using tools such as calipers, micrometers, and load testers.
• Identify and correct defects such as inconsistent pitch, cracks, or poor surface finishes.
• Ensure compliance with industry standards (e.g., ASTM, ISO) and customer specifications.
• Diagnose and resolve machine issues, including wire feeding problems, tooling wear, or calibration errors.
• Perform routine maintenance on coiling machines and associated tooling to prevent downtime.
• Replace worn or damaged components such as mandrels, rollers, and guides.
• Work with various materials, including stainless steel, music wire, and specialty alloys, ensuring proper handling and storage.
• Monitor material usage to minimize waste and ensure consistent quality.
• Suggest and implement process improvements to increase production efficiency and reduce scrap rates.
• Work with the engineering team to optimize tooling designs and coiling processes for new or custom products.
• Adhere to all safety protocols and company policies, ensuring a safe working environment.
• Maintain a clean and organized work area, following 5S principles and lean manufacturing practices.

The experience we're looking to add to our team:

• High school diploma or equivalent required. Technical or vocational training in manufacturing, machining, or a related field is a plus.
• 2+ years of experience in spring coiling or related metal forming processes.
• Hands-on experience with CNC coiling machines (e.g., WAFIOS, MEC, or equivalent) preferred.
• Proficiency in reading and interpreting blueprints and technical drawings.
• Strong knowledge of coiling machine setup, tooling, and maintenance.
• Familiarity with quality control tools (e.g., micrometers, load testers) and techniques.
• Excellent attention to detail and problem-solving abilities.
• Strong communication and teamwork skills.
• Ability to manage time effectively and meet production deadlines.

What you'll receive for the great work you provide:

• Full range of medical, dental, and vision plans
• Life Insurance
• Short-term and Long-term Disability
• Matching 401(k) Contributions
• Vacation and Paid Sick Time
• Tuition Reimbursement

Pay Range (Applicable to Illinois) $63,500.00 USD - $87,300.00 USD Annual Job Category Production Engineering

Is Sponsorship Available?

NoFlex is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. We do not discriminate based on: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law. We're happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email accessibility@flex.com and we'll discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex, you must complete the application process first).

 Apply on company website