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Company: Flex
Location: Libertyville, IL
Career Level: Mid-Senior Level
Industries: Technology, Software, IT, Electronics

Description

Job Posting Start Date 10-09-2025 Job Posting End Date 12-09-2025Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world.A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary. Job Summary

Role Overview
We are seeking a highly experienced and driven Process Engineer to lead the development, optimization, and support of high-volume manufacturing systems. This role is critical to ensuring robust, efficient, and scalable production processes in a regulated environment. The ideal candidate will bring deep technical expertise, hands-on troubleshooting skills, and a passion for continuous improvement.
 

Key Responsibilities
- Design, implement, and optimize manufacturing systems tailored to customer applications
- Drive performance improvements across key manufacturing KPIs: OEE, Yield, Scrap, and Downtime
-  Establish and refine robust, repeatable, and reproducible process parameters
-  Lead root cause analysis for process failures independently or in collaboration with cross-functional teams
-  Troubleshoot complex mechanical issues in high-speed automated equipment
-  Provide maintenance and repair support for manufacturing equipment as needed
-  Demonstrate deep understanding of manufacturing processes, technologies, and product requirements
-  Support the creation and execution of Engineering Change Orders (ECOs)
-  Develop and implement process control methodologies and statistical process analysis
-  Participate in cycle time reduction and process improvement initiatives
-  Create and maintain comprehensive process documentation and work instructions
-  Assist in developing training materials and deliver training to production personnel
-  Evaluate and implement design updates and new manufacturing methods
-  Work with advanced manufacturing technologies including pneumatics, conveyors, sensors, robotics, AMRs, vision systems, HMIs, and PLCs
-  Lead and participate in process FMEAs (pFMEA)
-  Apply statistical methods to forecast manufacturing capacity and future requirements

Qualifications
-  Bachelor's degree in Mechanical, Industrial, or Manufacturing Engineering
-  Minimum 10 years of relevant engineering experience
-  At least 4 years in medical device or other highly regulated manufacturing environments
-  Proven experience in high-volume assembly and automated manufacturing systems
-  Strong knowledge of robotics, vision systems, material handling, ultrasonic welding, foil sealing, and HMI/PLC controls
-  Willingness and ability to travel internationally

What you'll receive for the great work you provide:

  • Full range of medical, dental, and vision plans
  • Life Insurance
  • Short-term and Long-term Disability
  • Matching 401(k) Contributions
  • Vacation and Paid Sick Time
  • Tuition Reimbursement
Pay Range (Applicable to Illinois) $119,300.00 USD - $164,100.00 USD Annual Job Category Production Engineering

Is Sponsorship Available?

NoFlex is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. We do not discriminate based on: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law. We're happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email accessibility@flex.com and we'll discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex, you must complete the application process first).


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